Dual FPSO installation of driven and suction pile mooring systems offshore China
Project overview
Project name
Integrated deepwater mooring installations
Location
Offshore China
Solution
Dual FPSO installation of driven and suction pile mooring systems
Two Floating Production, Storage and Offloading vessels (FPSOs), 25 mooring lines, and one coordinated campaign. Acteon’s challenge: safely install complex mooring systems - across two vessels and remote fields offshore China - within tight offshore weather windows during the Covid-19 pandemic.
Overcoming uncertainty
Intermoor, Acteon’s Moorings and Anchors business line, was engaged to simultaneously deliver two systems: 16 mooring lines for a semi-submersible Floating Production Unit (FPU) and connecting nine suction pile anchors for a turret-moored FPSO, all while navigating pandemic-era vessel restrictions and supply chain disruptions.
A strategic and creative approach to drive efficiency
We took a strategic and adaptable approach to maximise operational efficiency and minimise offshore exposure. We engineered compact mooring chain storage on barges to save quayside space. We also developed a detailed methodology for handling and subsea deployment of the 500kJ Menck hammer in deepwater.
Our team optimised pile transfer operations directly from barge to installation vessel and designed customised installation aids to safeguard weather windows and streamline operations.
By leveraging our global workforce and strong regional networks, we mobilised 23 skilled personnel from nine countries, working alongside local agents to navigate shifting travel and visa requirements without delay. Our partnership-led approach meant integrating closely with the client’s China office to ensure transparent, real-time communication and seamless interfaces with the operator and subcontractors.
Throughout, we remained focused on collaborative problem-solving, proactive risk management and reliable, consistent delivery in an uncertain and rapidly evolving situation.
Innovations in action
Technical requirements included tight installation tolerances and large mooring components – 156 mm chains, 256 mm polyester ropes and associated connectors, so we employed key technologies including high-capacity Menck pile-driving hammers, Acteon-engineered installation aids, and offshore-optimised chain bundling methods.
The result
Through our creative and adaptable approach, one campaign was completed safely within the revised timeline, and the other was achieved ahead of schedule. By delivering across multiple scopes, we simplified the process for the client, mitigated risk and ensured a streamlined and successful project outcome.
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