Dual FPSO installation of driven and suction pile mooring systems offshore China

25 Jan 2025

Pile upending taking place during the installation of two deepwater FPSO mooring systems offshore China.

Project overview

Project name

Integrated deepwater mooring installations

Location

Offshore China

Solution

 Dual FPSO installation of driven and suction pile mooring systems

Two Floating Production, Storage and Offloading vessels (FPSOs), 25 mooring lines, and one coordinated campaign. Acteon’s challenge: safely install complex mooring systems - across two vessels and remote fields offshore China - within tight offshore weather windows during the Covid-19 pandemic. 

Overcoming uncertainty 

Intermoor, Acteon’s Moorings and Anchors business line, was engaged to simultaneously deliver two systems: 16 mooring lines for a semi-submersible Floating Production Unit (FPU) and connecting nine suction pile anchors for a turret-moored FPSO, all while navigating pandemic-era vessel restrictions and supply chain disruptions. 

A strategic and creative approach to drive efficiency

We took a strategic and adaptable approach to maximise operational efficiency and minimise offshore exposure. We engineered compact mooring chain storage on barges to save quayside space. We also developed a detailed methodology for handling and subsea deployment of the 500kJ Menck hammer in deepwater. 

Our team optimised pile transfer operations directly from barge to installation vessel and designed customised installation aids to safeguard weather windows and streamline operations. 

By leveraging our global workforce and strong regional networks, we mobilised 23 skilled personnel from nine countries, working alongside local agents to navigate shifting travel and visa requirements without delay. Our partnership-led approach meant integrating closely with the client’s China office to ensure transparent, real-time communication and seamless interfaces with the operator and subcontractors. 

Throughout, we remained focused on collaborative problem-solving, proactive risk management and reliable, consistent delivery in an uncertain and rapidly evolving situation. 

Innovations in action

Technical requirements included tight installation tolerances and large mooring components – 156 mm chains, 256 mm polyester ropes and associated connectors, so we employed key technologies including high-capacity Menck pile-driving hammers, Acteon-engineered installation aids, and offshore-optimised chain bundling methods.  

The result

Through our creative and adaptable approach, one campaign was completed safely within the revised timeline, and the other was achieved ahead of schedule. By delivering across multiple scopes, we simplified the process for the client, mitigated risk and ensured a streamlined and successful project outcome.

Related case studies

Explore more mooring solutions projects

Case Studies

Fjord moorings for Hywind Tampen floating wind turbines

Acteon provided several pre-lay mooring systems. All four wind turbines were connected to the prelay mooring spreads in September 2022 and were secured to the moorings until the units were towed to Tampen Field and installed offshore with the other seven units.

Case Studies

Chain removal completed on a major platform without the use of an AHV

InterMoor safely removed 5,200-ft of mooring chain from a floating production unit in ultra-deep water, without an anchor handling vessel - cutting complexity, cost, and risk.

Case Studies

Successful nearshore mooring installation near Indonesian shoreline

The rigid reel lay vessel was to be moored at BOMC for reeling operations. Using their experience in mobile and permanent mooring installation, Intermoor, Acteon’s Moorings and Anchors business line, had to consider several challenges during the planning and operations stage.

Speak to our team

Our team of experts will design a solution that fits the technical, environmental and commercial demands of offshore projects.