Improved soil management for offshore wind projects

Acteon
Acteon 30 Jul 2024 3 minutes

Deployment of UTEC's Box Coring Unit

Why soil management is critical for offshore wind 

Soil conditions present some of the biggest challenges in offshore wind projects. Unlike oil and gas, many offshore wind farms are being developed in unexplored locations with unfamiliar geotechnical conditions. Without careful planning, these unknowns can increase risks, cause costly delays, and make foundation installation more complex. 

Early planning, thorough data acquisition, and strong collaboration with supply chain partners are essential for reducing these risks. 

Key challenges in offshore wind soil conditions

Geotechnical frameworks and soil conditions 

  • Offshore wind farms are often outside traditional oil and gas basins.
  • Existing geotechnical frameworks do not always apply to these new areas.
  • Developers must adapt or create new methods for foundation design and installation. 

Limited resources and data acquisition 

  • Offshore geotechnical surveys require specialist vessels, which are scarce.
  • Onshore laboratories can also face capacity limits.
  • Without sufficient data, foundation selection and installation become more risky. 

How soil conditions affect offshore wind foundations 

One of the greatest risks during offshore wind development is foundation installation. Using standard methods without addressing unique soil conditions can lead to higher costs, impractical solutions, or delays. 

2H, Acteon’s Engineering consultancy, works with developers early in the design process to assess both installation performance and in-place feasibility. This dual approach helps avoid issues before they impact schedules and budgets. 

The role of data acquisition in offshore wind projects 

Accurate soil data is the foundation of successful offshore wind development. Data collection and laboratory testing should support both in-place performance and installation requirements.  

Unfortunately, installation considerations are often overlooked. 

By involving experienced engineers during data collection, potential risks can be flagged while survey vessels are still on site. This proactive approach reduces uncertainty, lowers survey costs, and results in more reliable foundation designs. 

Choosing the right installation methodology 

 Early planning is crucial for selecting the most suitable offshore wind installation method. Developers must weigh: 

  • Soil conditions
  • Foundation type and size
  • Transport and fabrication limits
  • Vessel capacity
  • Associated risks 

For example, floating wind anchors, though smaller than monopiles or jackets, still present significant challenges. Each floating turbine typically requires three to six anchors, making installation efficiency critical. 

Alternatives to offshore wind monopiles 

Monopiles are the most widely used foundation solution in offshore wind because they are cost-effective and relatively straightforward to fabricate. However, they are not always feasible if soil conditions are unsuitable. 

When monopiles aren’t viable 

  • Jackets are the next preferred option.
  • Jackets are increasingly being used in deeper waters (50–60 m+).
  • Soil conditions and risk assessments drive foundation selection. 

Proven and emerging offshore wind installation techniques 

Drive-Drill-Drive (3D) method 

  • Long used in oil and gas and nearshore construction.
  • Common in offshore wind for pin piles and monopiles up to eight metres in diameter.
  • Involves drilling with a pile top drill and then re-driving to target depth. 

 As monopiles increase to 12–15 m in diameter, new drill design and fabrication advances will be required to maintain efficiency. 

 Emerging technologies 

  • Larger pile top drills for light relief drilling.
  • More efficient subsea drilling systems to support floating wind projects.
  • Integration of soil condition data into foundation design during both installation and in-place phases. 

 

Lessons from Europe for emerging offshore wind markets 

Europe is the most mature offshore wind market, but its strategies cannot always be copied directly. Soil conditions vary globally, requiring bespoke solutions. 

  • Equipment and vessels may be similar, but risk profiles differ.
  • A project blueprint from Europe must be adapted to local soil and regulatory conditions.
  • Even in Europe, as easier sites are developed, soil complexity increases, reinforcing the need for flexible engineering solutions. 

Acteon’s role in offshore wind soil management 

Acteon are driving innovation to reduce risk and improve efficiency across offshore wind projects:  

  • 2H, Acteon’s Engineering consultancy – Optimising foundation designs, methodologies, and risk profiles.
  • Menck, Acteon’s Marine Foundations business line – Developing next-generation monopile hammers and systems to predict pile run risks. Building the largest subsea drill to date for offshore drilling sockets.
  • Intermoor, Acteon’s Moorings and Anchors business line – Advancing research on drag embedment and plate anchors.
  • UTEC, Acteon’s Geo-services business line – Combining geophysical and geotechnical surveys to accelerate data delivery. 

 

Conclusion: Building Smarter Offshore Wind Projects

Improved soil management is essential for reducing risks and costs in offshore wind. By investing in early data acquisition, robust geotechnical strategies, and innovative installation methods, developers can unlock more efficient and reliable offshore wind projects. 

Acteon is helping developers meet these challenges head-on, ensuring offshore wind continues to scale sustainably and cost-effectively. 

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